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Risk assessment for toys

The 5 typical risks for toys in intended and reasonably foreseeable use — and which tests and documents address them.

1. Choking

Small parts or parts that come loose can be swallowed or block the airways.

Mitigation: Small-parts and strength testing to EN 71-1, warning for older age group.

Evidence: EN 71-1 test report (mechanical and physical properties) · Warning: not suitable for children under 36 months

2. Chemical exposure

Heavy metals in paints and materials, phthalates and PAHs in plastics and rubber.

Mitigation: Testing to EN 71-3 and REACH analysis of plastic and rubber parts.

Evidence: EN 71-3 test report (migration of certain elements) · Phthalates and PAH test report · Safety data sheets for chemicals used

3. Sharp edges and points

Cuts and puncture wounds from accessible edges, also after abuse tests.

Mitigation: Testing to EN 71-1.

Evidence: EN 71-1 test report (mechanical and physical properties)

4. Fire

Materials that ignite easily or burn quickly, e.g. costumes and soft toys.

Mitigation: Testing to EN 71-2.

Evidence: EN 71-2 test report (flammability)

5. Electricity and batteries

Overheating, leaking batteries and swallowed button batteries.

Mitigation: Testing to EN IEC 62115, screw-secured battery compartment.

Evidence: EN IEC 62115 test report (electric toys)

Adapt the risk assessment to your own product — materials, design, target group and how it is sold. In the tool, each risk is linked to the evidence you upload, and the assessment is included in the technical file.

Start the gap analysis for your product

Answer 6 questions — you'll see straight away which of the 19 requirements apply and what is missing.

Is the manufacturer established outside the EU?
Is the product sold through a webshop or marketplace (e.g. Amazon)?
Is the toy intended for children under 36 months?
Does the toy contain small parts or parts that can come loose?
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Reviewed by an expert. Rule set version 2, last reviewed 2026-10-10. This page helps you find gaps and does not replace an assessment by an expert or test laboratory.